Lead Screws
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Electric Vehicle Battery Pack Assembly Systems
Precision Assembly. Scalable Automation. Powered for the Future.
Electric vehicle (EV) battery packs demand exacting assembly processes to ensure performance, safety, and longevity. As manufacturers scale production, automation systems must deliver precise alignment, smooth handling, and consistent motion across every stage from cell placement to module stacking and final pack sealing.
Helix Linear Technologies supplies high-precision lead screws, ball screws, and linear actuators used in EV battery assembly automation. Our components enable smooth and accurate movement of robotic arms, tray lifters, and positioning modules supporting the tight tolerances and high throughput required for modern EV manufacturing.
Whether you're automating module placement, compression, or high-voltage busbar alignment, Helix motion systems are built to deliver repeatable results with zero compromise.
Key Benefits:
- Precision motion for cell alignment, module stacking, and enclosure handling
- High-load actuators designed for rigid and vibration-free positioning
- Compatible with automated production lines and robotic assembly systems
- Custom options to meet the dimensional and environmental demands of EV battery lines
Helix powers the motion behind battery innovation helping manufacturers build safer, smarter, and more efficient electric vehicles.
Product Groups
Metric Ball Screws
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Captive Stepper Motor Linear Actuators
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Linear Slides
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Custom Motion Components for Automotive OEMs
Helix Linear Technologies partners with automotive OEMs and Tier 1 suppliers to design and manufacture custom lead screws, ball screws, and linear actuators for critical motion applications. Our components are engineered for durability, accuracy, and seamless integration into everything from production equipment to vehicle subsystems.
Whether your team is building the next generation of EV battery assembly lines, robotic welders, or in-cabin comfort systems, Helix delivers the motion technology that keeps your products moving.
Key Benefits:
✦ Custom motion systems tailored to automotive performance requirements
✦ Scalable solutions for both production equipment and in-vehicle applications
✦ Designed to withstand vibration, temperature variation, and long duty cycles
✦ Full engineering support from concept to production
Helix is more than a parts provider. We’re your motion partner, helping you build with precision from the plant floor to the open road.
Testimonials
Precision That Powers Automation
"Your stepper motor linear actuators deliver unparalleled performance and precision, a game-changer for our automation needs."
Alan Perry, Stryker
Driving Innovation Through Collaboration
"The level of responsiveness from your sales engineer and the innovative engineering support provided during the purchase of our custom lead screw were outstanding. Our partnership has truly elevated our product development."
Ken Matthews, Johnson & Johnson
Expert Support for Complex Medical Engineering
"Your team's customer service went above and beyond, guiding us through the intricate process of custom ball screw engineering. The result? A precision-engineered ball screw that seamlessly integrated into our medical equipment, enhancing its reliability and performance. Kudos to your expertise and exceptional support.”"
John Sidlow, GE Medical
Precision That Powers Automation
"Your stepper motor linear actuators deliver unparalleled performance and precision, a game-changer for our automation needs."
Alan Perry, Stryker
Driving Innovation Through Collaboration
"The level of responsiveness from your sales engineer and the innovative engineering support provided during the purchase of our custom lead screw were outstanding. Our partnership has truly elevated our product development."
Ken Matthews, Johnson & Johnson
Expert Support for Complex Medical Engineering
"Your team's customer service went above and beyond, guiding us through the intricate process of custom ball screw engineering. The result? A precision-engineered ball screw that seamlessly integrated into our medical equipment, enhancing its reliability and performance. Kudos to your expertise and exceptional support.”"
John Sidlow, GE Medical
