Form-Fill-Seal (FFS) Machine Motion Systems

Form-Fill-Seal (FFS) machines are the backbone of modern packaging that forms pouches or bags, filling them with product, and sealing them in a single continuous motion. Precise, reliable movement is critical to ensure accurate film positioning, clean seals, and high throughput without compromising package quality.
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Seal Smoothly. Align Perfectly. Package with Confidence.

Helix Linear Technologies supplies precision lead screws, ball screws, and linear actuators engineered to control the motion of sealing jaws, film advancement, and alignment systems in FFS machines. Our components enable smooth, high-speed actuation with the accuracy needed to reduce waste, improve line efficiency, and support a variety of packaging formats.



With custom options for travel length, load capacity, and environmental protection, Helix motion systems are ideal for OEMs building vertical, horizontal, or rotary FFS machines.



Key Benefits:



  • Precision sealing jaw movement for consistent and strong seals



  • Accurate film alignment and registration for reduced scrap rates



  • Smooth, high-speed operation for continuous motion packaging lines



  • Configurable to suit different package sizes, film types, and production speeds





Helix powers the motion behind perfectly sealed packages by helping brands deliver fresh, attractive, and reliable products every time.



Product Groups

Custom Motion Components for Packaging OEMs



Helix Linear Technologies partners with packaging equipment OEMs to deliver motion systems designed specifically for high-speed, high-precision packaging environments. Our lead screws, ball screws, linear actuators, and motion assemblies are engineered to handle repetitive tasks with tight tolerances, supporting flexibility, uptime, and product integrity across a wide range of packaging formats.



With customization options including washdown-ready materials, compact footprints, and configurable stroke lengths, Helix solutions help OEMs differentiate their machines and optimize every stage of the packaging line.



Key Benefits:



✦ Motion components for folding, filling, sealing, labeling, capping, and palletizing

✦ High-precision screws and actuators built for speed and reliability

✦ Corrosion-resistant and sanitary designs for food, beverage, and pharma lines

✦ Engineered-to-order solutions tailored for your packaging application





Helix delivers the motion that brings packaging equipment to life to support smarter, faster, and cleaner automation from start to ship.



Whitepaper
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Solutions for the Packaging Industry

High-Speed, Hygienic Motion for Modern Packaging Systems

Testimonials

Precision That Powers Automation

"Your stepper motor linear actuators deliver unparalleled performance and precision, a game-changer for our automation needs."

Alan Perry, Stryker
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Driving Innovation Through Collaboration

"The level of responsiveness from your sales engineer and the innovative engineering support provided during the purchase of our custom lead screw were outstanding. Our partnership has truly elevated our product development."

Ken Matthews, Johnson & Johnson
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Expert Support for Complex Medical Engineering

"Your team's customer service went above and beyond, guiding us through the intricate process of custom ball screw engineering. The result? A precision-engineered ball screw that seamlessly integrated into our medical equipment, enhancing its reliability and performance. Kudos to your expertise and exceptional support.”"

John Sidlow, GE Medical
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